{"id":1419,"date":"2022-05-22T11:28:09","date_gmt":"2022-05-22T10:28:09","guid":{"rendered":"https:\/\/www.lbi.fr\/?page_id=1419"},"modified":"2022-10-13T12:54:15","modified_gmt":"2022-10-13T11:54:15","slug":"machining-and-welding","status":"publish","type":"page","link":"https:\/\/www.lbi.fr\/en\/process-and-know-how\/machining-and-welding\/","title":{"rendered":"Machining and welding"},"content":{"rendered":"<h1>Machining and <span class=\"uk-text-primary\">welding<\/span><\/h1>\n<div>\n<p>LBI carries out finishing operations at the request of its customers who have the possibility of sourcing either rough parts, semi-finished products, or machined or welded parts.<\/p>\n<\/div>\n<h2>Main features<\/h2>\n<hr>\n<div>\n<p>Our integrated mechanical workshop (more than 100 machine tools) allows us to machine centrifugally cast (or spun cast) pieces on conventional or high precision CNC lathes.<\/p>\n<p>The workshop also allows the production of welded components in a wide range of materials (non ferrous alloys, stainless steels, aluminium. The welding processes used are TIG, MIG, wrapped electrode per EN 288, ASME IX and customers specifications.<\/p>\n<\/div>\n<h2>Rough machining<\/h2>\n<hr>\n<div>\n<p>A specific workshop manages the rough machining, which consists in eliminating the &#8220;skin&#8221; of centrifugally cast (or spun cast) parts. All manufactured parts undergo this machining operation, which guarantees a high level of metallurgical quality.<\/p>\n<p>The surface obtained, further to this operation, constitutes the basis for an exhaustive visual control and, if necessary, for other non-destructive controls: dye penetrant testing (coloured and fluorescent), ultrasonic inspection (large range of search units), magnetic particles inspection and X-ray inspection (subcontracted to &#8220;Institut de Soudure&#8221; in Ennery Lorraine) depending on the specifications of our customers.<\/p>\n<\/div>\n<ul>\n<li>\n<div>\n<p><strong>Parallel lathes: <\/strong>up to \u00d8 1100 mm; length 6000 mm<strong><\/strong><\/p>\n<\/div>\n<\/li>\n<li>\n<div>\n<p><strong><\/strong><strong>Vertical lathes: <\/strong>up to \u00d8 5600 mm; length 4000 mm<\/p>\n<\/div>\n<\/li>\n<\/ul>\n<p><img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Usinage-02.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Machining and Welding\"><\/p>\n<h2>Final machining<\/h2>\n<hr>\n<ul>\n<li>\n<h3>Parallel lathes<\/h3>\n<div>\n<ul>\n<li>Up to \u00d8 500 mm; Length 1000 mm<\/li>\n<li>Up to \u00d8 1200 mm; Length 8000 mm<\/li>\n<li>Up to \u00d8 1060 mm; Length 10000 mm<\/li>\n<\/ul>\n<\/div>\n<\/li>\n<li>\n<h3>Vertical lathes<\/h3>\n<div>\n<ul>\n<li>Up to \u00d8 1250 mm; Length 600 mm<\/li>\n<li>Up to \u00d8 2200 mm; Length 1750 mm<\/li>\n<li>Up to \u00d8 4100 mm; Length 2000 mm<\/li>\n<\/ul>\n<\/div>\n<\/li>\n<li>\n<h3>Milling<\/h3>\n<div>\n<ul>\n<li>Length up to 3400 mm; Depth up to 1500 mm; height up to 900 mm; Maximum weight of 12 tonnes<\/li>\n<\/ul>\n<\/div>\n<\/li>\n<li>\n<h3>Welding<\/h3>\n<div>\n<ul>\n<li>Welding generators: MIG\/MAG, TIG, wrapped electrode<\/li>\n<\/ul>\n<\/div>\n<\/li>\n<li>\n<h3>Handling<\/h3>\n<div>\n<ul>\n<li>10 Ton crane<\/li>\n<\/ul>\n<\/div>\n<\/li>\n<li>\n<h3>Positioners and turrets<\/h3>\n<div>\n<ul>\n<li>2 for diameters between 500 mm and 3000 mm, 4 tons max.<\/li>\n<li>2 for maximum diameter 1200 mm, 1.5 ton weight.<\/li>\n<li>1 for 900 mm diameter, 1 ton weight.<\/li>\n<\/ul>\n<\/div>\n<\/li>\n<\/ul>\n<ul>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Usinage-01-2.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Machining and welding\"><\/p>\n<p><a href=\"\/wp-content\/uploads\/LBI-Process-Usinage-01-2.jpg\"><span uk-icon=\"plus\"><\/span><\/a><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Usinage-02-1.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Machining and welding\"><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Usinage-04.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Machining and welding\"><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Usinage-05.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Machining and welding\"><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Usinage-06.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Machining and welding\"><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Usinage-07.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Machining and welding\"><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Usinage-03.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Machining and welding\"><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Soudure-1.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Machining and welding\"><\/p>\n<\/li>\n<\/ul>\n<ul>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/Picto-longueur.svg\" alt=\"Length\"><\/p>\n<h3>4,5 m<\/h3>\n<p>Max length<\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/Picto-diametre.svg\" alt=\"Diameter\"><\/p>\n<h3>6 m<\/h3>\n<p>Max outer diameter<\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/Picto-poids.svg\" alt=\"Weight\"><\/p>\n<h3>20 t<\/h3>\n<p>Max weight<\/p>\n<\/li>\n<\/ul>\n<h2>Dimensions and shapes<\/h2>\n<hr>\n<div>\n<p>Centrifugation is mainly reserved for hollow cylindrical parts (rings, tubes, etc.). The raw external profile, generally of revolution, can be stepped (several different diameters), with flange(s) or even conical shapes.<\/p>\n<p>The bore, which is cylindrical because cores are not used, is obtained by the quantity of metal introduced into the centrifugation shell.<\/p>\n<p>The large fleet of tools, of more than 1,500 shells, makes it possible to achieve the dimensions and shapes requested very closely enabling an economical solution with little waste.<\/p>\n<\/div>\n<h2>Other manufacturing steps<\/h2>\n<hr>\n<ul>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Fusion-Galeries-photos-01.jpg\" alt=\"Les Bronzes d'Industrie - Process and know-how - Melting and elaboration of alloys\"><\/p>\n<h3>Melting and elaboration of alloys<\/h3>\n<p><a href=\"\/en\/process-and-know-how\/melting-and-elaboration-of-alloys\/\"><\/a><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Moulage-par-centrifugation-Galeries-photos-01.jpg\" alt=\"Les Bronzes d'Industrie - Process and know-how - Centrifugal casting\"><\/p>\n<h3>Centrifugal casting<\/h3>\n<p><a href=\"\/en\/process-and-know-how\/centrifugal-casting\/\"><\/a><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Traitement-thermique-Galeries-photos-01.jpg\" alt=\"Les Bronzes d'Industrie - Process and know-how - Heat treatment\"><\/p>\n<h3>Heat treatment<\/h3>\n<p><a href=\"\/en\/process-and-know-how\/heat-treatment\/\"><\/a><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Contro%CC%82le-Galeries-photos-01.jpg\" alt=\"Les Bronzes d'Industrie - Process and know-how - Quality control\"><\/p>\n<h3>Quality control<\/h3>\n<p><a href=\"\/en\/process-and-know-how\/quality-control\/\"><\/a><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Expedition-Galeries-photos-01.jpg\" alt=\"Les Bronzes d'Industrie - Process and know-how - Shipping\"><\/p>\n<h3>Shipping<\/h3>\n<p><a href=\"\/en\/process-and-know-how\/shipping\/\"><\/a><\/p>\n<\/li>\n<\/ul>\n<h2>Alloy families<\/h2>\n<hr>\n<h3><a href=\"\/en\/products\/copper-based-alloys\/\">Copper-based alloys<\/a><\/h3>\n<p>\n    <a href=\"\/en\/products\/copper-based-alloys\/\"><\/a>\n<\/p>\n<h3><a href=\"\/en\/products\/stainless-steel-alloys\/\">Stainless steel alloys<\/a><\/h3>\n<p>\n    <a href=\"\/en\/products\/stainless-steel-alloys\/\"><\/a>\n<\/p>\n<h3><a href=\"\/en\/products\/aluminium-based-alloys\/\">Aluminium-based alloys<\/a><\/h3>\n<p>\n    <a href=\"\/en\/products\/aluminium-based-alloys\/\"><\/a>\n<\/p>\n<h3><a href=\"\/en\/products\/alusic-special-alloy\/\">ALUSIC<sup>\u00ae<\/sup><\/a><\/h3>\n<p>\n    <a href=\"\/en\/products\/alusic-special-alloy\/\"><\/a>\n<\/p>\n<h3><a href=\"\/en\/products\/exium-am-special-alloy\/\">EXIUM<sup>\u00ae<\/sup> AM<\/a><\/h3>\n<p>\n    <a href=\"\/en\/products\/exium-am-special-alloy\/\"><\/a>\n<\/p>\n<p><!--more--><br \/>\n<!-- {\"type\":\"layout\",\"children\":[{\"name\":\"Hero\",\"type\":\"section\",\"props\":{\"width\":\"default\",\"padding\":\"large\",\"style\":\"secondary\",\"media\":\"images\\\/casestudy-header.jpg\",\"image\":\"wp-content\\\/uploads\\\/LBI-Process-Usinage-Bandeaux-01.jpg\",\"media_advanced\":true,\"image_size\":\"cover\",\"media_background\":\"#fff\",\"media_overlay\":\"rgba(0, 0, 0, 0.45)\",\"image_fixed\":true,\"image_position\":\"center-center\",\"vertical_align\":\"middle\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"title_breakpoint\":\"xl\",\"media_blend_mode\":\"multiply\",\"header_transparent\":\"light\",\"header_transparent_noplaceholder\":false},\"children\":[{\"name\":\"\",\"type\":\"row\",\"children\":[{\"name\":\"\",\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"media_overlay_gradient\":\"\",\"width_medium\":\"1-1\",\"vertical_align\":\"middle\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"name\":\"\",\"type\":\"headline\",\"props\":{\"title_element\":\"h1\",\"title_style\":\"heading-large\",\"text_align\":\"left\",\"content\":\"Machining and <span class=\\\"uk-text-primary\\\">welding<\\\/span>\",\"margin_remove_top\":true,\"css\":\".el-element .uk-text-primary {\\n    color: #FFB932 !important;\\n}\"}},{\"name\":\"\",\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"text_align\":\"justify\",\"maxwidth\":\"xlarge\",\"margin\":\"\",\"content\":\"\n\n<p>LBI carries out finishing operations at the request of its customers who have the possibility of sourcing either rough parts, semi-finished products, or machined or welded parts.<\\\/p>\",\"text_color\":\"emphasis\",\"class\":\"\",\"block_align\":\"center\"}}]}]}],\"modified\":\"2021-10-12T14:05:03.680Z\"},{\"name\":\"Particularit\\u00e9s\",\"type\":\"section\",\"props\":{\"width\":\"default\",\"style\":\"default\",\"image_size\":\"contain\",\"image_position\":\"center-center\",\"vertical_align\":\"middle\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"title_breakpoint\":\"xl\",\"id\":\"particularites\",\"image\":\"\",\"padding_remove_bottom\":false},\"children\":[{\"name\":\"\",\"type\":\"row\",\"props\":{\"layout\":\"1-4,3-4\"},\"children\":[{\"name\":\"\",\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"media_overlay_gradient\":\"\",\"width_medium\":\"1-4\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"name\":\"\",\"type\":\"headline\",\"props\":{\"title_element\":\"h2\",\"content\":\"Main features\"}},{\"type\":\"divider\",\"props\":{\"divider_element\":\"hr\",\"divider_style\":\"small\",\"margin_remove_top\":false}}]},{\"name\":\"\",\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"media_overlay_gradient\":\"\",\"width_medium\":\"3-4\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"name\":\"\",\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"margin\":\"\",\"content\":\"\n\n<p>Our integrated mechanical workshop (more than 100 machine tools) allows us to machine centrifugally cast (or spun cast) pieces on conventional or high precision CNC lathes.<\\\/p>\\n\n\n<p>The workshop also allows the production of welded components in a wide range of materials (non ferrous alloys, stainless steels, aluminium. The welding processes used are TIG, MIG, wrapped electrode per EN 288, ASME IX and customers specifications.<\\\/p>\"}}]}]}]},{\"name\":\"Ecroutage\",\"type\":\"section\",\"props\":{\"width\":\"default\",\"style\":\"primary\",\"image_size\":\"contain\",\"image_position\":\"center-center\",\"vertical_align\":\"middle\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"title_breakpoint\":\"xl\",\"image\":\"\",\"padding_remove_top\":false,\"padding_remove_bottom\":false},\"children\":[{\"name\":\"\",\"type\":\"row\",\"props\":{\"layout\":\"1-2,1-2\"},\"children\":[{\"name\":\"\",\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"media_overlay_gradient\":\"\",\"width_medium\":\"1-2\",\"vertical_align\":\"middle\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"name\":\"\",\"type\":\"headline\",\"props\":{\"title_element\":\"h2\",\"content\":\"Rough machining\"}},{\"type\":\"divider\",\"props\":{\"divider_element\":\"hr\",\"divider_style\":\"small\",\"margin_remove_top\":false}},{\"type\":\"text\",\"props\":{\"margin\":\"default\",\"column_breakpoint\":\"m\",\"content\":\"\n\n<p>A specific workshop manages the rough machining, which consists in eliminating the \\\"skin\\\" of centrifugally cast (or spun cast) parts. All manufactured parts undergo this machining operation, which guarantees a high level of metallurgical quality.<\\\/p>\\n\n\n<p>The surface obtained, further to this operation, constitutes the basis for an exhaustive visual control and, if necessary, for other non-destructive controls: dye penetrant testing (coloured and fluorescent), ultrasonic inspection (large range of search units), magnetic particles inspection and X-ray inspection (subcontracted to \\\"Institut de Soudure\\\" in Ennery Lorraine) depending on the specifications of our customers.<\\\/p>\"}},{\"type\":\"list\",\"props\":{\"show_image\":true,\"show_link\":true,\"list_element\":\"ul\",\"column_breakpoint\":\"m\",\"image_svg_color\":\"emphasis\",\"image_align\":\"left\",\"image_vertical_align\":true,\"image_width\":\"50\",\"list_size\":\"large\",\"list_type\":\"vertical\",\"list_horizontal_separator\":\", \"},\"children\":[{\"type\":\"list_item\",\"props\":{\"image\":\"\",\"image_alt\":\"Picto Centrifugation verticale\",\"content\":\"\n\n<p><strong>Parallel lathes: <\\\/strong>up to \\u00d8 1100 mm; length 6000 mm<strong><\\\/strong><\\\/p>\"}},{\"type\":\"list_item\",\"props\":{\"image\":\"\",\"image_alt\":\"Picto Centrifugation horizontale\",\"content\":\"\n\n<p><strong><\\\/strong><strong>Vertical lathes: <\\\/strong>up to \\u00d8 5600 mm; length 4000 mm<\\\/p>\"}}]}]},{\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"media_overlay_gradient\":\"\",\"width_medium\":\"1-2\",\"vertical_align\":\"middle\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"image\",\"props\":{\"margin\":\"default\",\"image_svg_color\":\"emphasis\",\"image\":\"wp-content\\\/uploads\\\/LBI-Process-Usinage-02.jpg\",\"image_alt\":\"Les Bronzes d'Industrie \\u2013 Process and Know-how - 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The raw external profile, generally of revolution, can be stepped (several different diameters), with flange(s) or even conical shapes.<\\\/p>\\n\n\n<p>The bore, which is cylindrical because cores are not used, is obtained by the quantity of metal introduced into the centrifugation shell.<\\\/p>\\n\n\n<p>The large fleet of tools, of more than 1,500 shells, makes it possible to achieve the dimensions and shapes requested very closely enabling an economical solution with little waste.<\\\/p>\"}}]}]}]},{\"name\":\"Autres 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Main features Our integrated mechanical workshop (more than 100 machine tools) allows us to machine centrifugally cast (or spun cast) pieces on conventional or high [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"parent":1415,"menu_order":3,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-1419","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Machining and welding - Les Bronzes d&#039;Industrie<\/title>\n<meta name=\"description\" content=\"Machining of parts obtained by centrifugation: rough parts (or semi-finished products), machined or even welded parts, at the customer&#039;s request.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.lbi.fr\/en\/process-and-know-how\/machining-and-welding\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Machining and welding - 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