{"id":1416,"date":"2022-05-22T11:27:08","date_gmt":"2022-05-22T10:27:08","guid":{"rendered":"https:\/\/www.lbi.fr\/?page_id=1416"},"modified":"2022-10-13T12:40:55","modified_gmt":"2022-10-13T11:40:55","slug":"melting-and-elaboration-of-alloys","status":"publish","type":"page","link":"https:\/\/www.lbi.fr\/en\/process-and-know-how\/melting-and-elaboration-of-alloys\/","title":{"rendered":"Melting and elaboration of alloys"},"content":{"rendered":"<h1>Melting and elaboration of <span class=\"uk-text-primary\">alloys<\/span><\/h1>\n<div>\n<p>LBI develops alloys according to your needs in order to achieve the mechanical and physical properties specific to a particular application.<\/p>\n<\/div>\n<h2>Standard and special alloys<\/h2>\n<hr>\n<div>\n<p>In addition to alloys specified by the most common material standards (EN, DIN, ASTM, BS, WNr., NF, SEW&#8230;), LBI also casts many different alloys further to its customer\u2019s special requests (for example particular chemical analysis, restriction, special targets for mechanical properties\u2026). This is all possible thanks to the advanced knowledge of its foundry workers and to its adaptive equipment.<\/p>\n<p>Another advantage of its particular competences in alloying is the possibility to reuse the shavings of metal (swarf) left from the machining process. This recovery of the shavings enables a very interesting reduction in production costs.<\/p>\n<\/div>\n<h2>Elaboration of alloys<\/h2>\n<hr>\n<div>\n<ul>\n<li>\n<p>From the beginning of the production process, the furnace charges are perfectly monitored by computerisation, with each following step thoroughly controlled.<\/p>\n<\/li>\n<li>\n<p>Each liquid melt is analysed through automatic spectrometry.<\/p>\n<\/li>\n<li>\n<p>Each element of the chemical makeup are is carefully controlled in order to achieve higher mechanical and physical properties than those requested in the standards.<\/p>\n<\/li>\n<li>\n<p>A final sample is taken from the ladle, just before the centrifugal casting (or spun casting) operation takes place and is analysed and kept for a minimum period of one year.<\/p>\n<\/li>\n<\/ul>\n<\/div>\n<p><img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Fusion-01.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Melting and elaboration of alloys\"><\/p>\n<h2>Melting<\/h2>\n<hr>\n<div>\n<p>Designed to limit the time of melting and to obtain optimal mixing in the liquid baths, the 24 melting furnaces at LBI (from 300 kgs up to 14 tons each) enable us to achieve the metallurgical quality and homogeneity of the alloys produced.<\/p>\n<p>The stainless steels produced in induction furnaces can be operated under very severe conditions.<\/p>\n<p>The combination \u201cinduction melting and centrifugal casting (or spun casting) process\u201d leads especially, as far as austenoferritic steels are concerned, to very high quality levels, similar to those obtained on pieces cast under vacuum or with AOD converter.<\/p>\n<\/div>\n<ul>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Fusion-01-1.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Melting and elaboration of alloys\"><\/p>\n<p><a href=\"\/wp-content\/uploads\/LBI-Process-Fusion-01-1.jpg\"><span uk-icon=\"plus\"><\/span><\/a><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Fusion-02-3.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Melting and elaboration of alloys\"><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Fusion-09.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Melting and elaboration of alloys\"><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Fusion-03.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Melting and elaboration of alloys\"><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Fusion-08-1.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Melting and elaboration of alloys\"><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Fusion-04.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Melting and elaboration of alloys\"><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Fusion-05.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Melting and elaboration of alloys\"><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Fusion-06.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Melting and elaboration of alloys\"><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Fusion-07.jpg\" alt=\"Les Bronzes d'Industrie \u2013 Process and Know-how - Melting and elaboration of alloys\"><\/p>\n<\/li>\n<\/ul>\n<ul>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/Picto-longueur.svg\" alt=\"Length\"><\/p>\n<h3>4,5 m<\/h3>\n<p>Max length<\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/Picto-diametre.svg\" alt=\"Diameter\"><\/p>\n<h3>6 m<\/h3>\n<p>Max outer diameter<\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/Picto-poids.svg\" alt=\"Weight\"><\/p>\n<h3>20 t<\/h3>\n<p>Max weight<\/p>\n<\/li>\n<\/ul>\n<h2>Dimensions and shapes<\/h2>\n<hr>\n<div>\n<p>Centrifugation is mainly reserved for hollow cylindrical parts (rings, tubes, etc.). The raw external profile, generally of revolution, can be stepped (several different diameters), with flange(s) or even conical shapes.<\/p>\n<p>The bore, which is cylindrical because cores are not used, is obtained by the quantity of metal introduced into the centrifugation shell.<\/p>\n<p>The large fleet of tools, of more than 1,500 shells, makes it possible to achieve the dimensions and shapes requested very closely enabling an economical solution with little waste.<\/p>\n<\/div>\n<h2>Other manufacturing steps<\/h2>\n<hr>\n<ul>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Moulage-par-centrifugation-Galeries-photos-01.jpg\" alt=\"Les Bronzes d'Industrie - Process and know-how - Centrifugal casting\"><\/p>\n<h3>Centrifugal casting<\/h3>\n<p><a href=\"\/en\/process-and-know-how\/centrifugal-casting\/\"><\/a><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Traitement-thermique-Galeries-photos-01.jpg\" alt=\"Les Bronzes d'Industrie - Process and know-how - Heat treatment\"><\/p>\n<h3>Heat treatment<\/h3>\n<p><a href=\"\/en\/process-and-know-how\/heat-treatment\/\"><\/a><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Usinage-Galeries-photos-01.jpg\" alt=\"Les Bronzes d'Industrie - Process and know-how - Machining and Welding\"><\/p>\n<h3>Machining and Welding<\/h3>\n<p><a href=\"\/en\/process-and-know-how\/machining-and-welding\/\"><\/a><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Contro%CC%82le-Galeries-photos-01.jpg\" alt=\"Les Bronzes d'Industrie - Process and know-how - Quality control\"><\/p>\n<h3>Quality control<\/h3>\n<p><a href=\"\/en\/process-and-know-how\/quality-control\/\"><\/a><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/LBI-Process-Expedition-Galeries-photos-01.jpg\" alt=\"Les Bronzes d'Industrie - Process and know-how - Shipping\"><\/p>\n<h3>Shipping<\/h3>\n<p><a href=\"\/en\/process-and-know-how\/shipping\/\"><\/a><\/p>\n<\/li>\n<\/ul>\n<h2>Alloy families<\/h2>\n<hr>\n<h3><a href=\"\/en\/products\/copper-based-alloys\/\">Copper-based alloys<\/a><\/h3>\n<p>\n    <a href=\"\/en\/products\/copper-based-alloys\/\"><\/a>\n<\/p>\n<h3><a href=\"\/en\/products\/stainless-steel-alloys\/\">Stainless steel alloys<\/a><\/h3>\n<p>\n    <a href=\"\/en\/products\/stainless-steel-alloys\/\"><\/a>\n<\/p>\n<h3><a href=\"\/en\/products\/aluminium-based-alloys\/\">Aluminium-based alloys<\/a><\/h3>\n<p>\n    <a href=\"\/en\/products\/aluminium-based-alloys\/\"><\/a>\n<\/p>\n<h3><a href=\"\/en\/products\/alusic-special-alloy\/\">ALUSIC<sup>\u00ae<\/sup><\/a><\/h3>\n<p>\n    <a href=\"\/en\/products\/alusic-special-alloy\/\"><\/a>\n<\/p>\n<h3><a href=\"\/en\/products\/exium-am-special-alloy\/\">EXIUM<sup>\u00ae<\/sup> AM<\/a><\/h3>\n<p>\n    <a href=\"\/en\/products\/exium-am-special-alloy\/\"><\/a>\n<\/p>\n<p><!--more--><br \/>\n<!-- {\"type\":\"layout\",\"children\":[{\"name\":\"Hero\",\"type\":\"section\",\"props\":{\"width\":\"default\",\"padding\":\"large\",\"style\":\"secondary\",\"media\":\"images\\\/casestudy-header.jpg\",\"image\":\"wp-content\\\/uploads\\\/LBI-Process-Fusion-Bandeaux-01.jpg\",\"media_advanced\":true,\"image_size\":\"cover\",\"media_background\":\"#fff\",\"media_overlay\":\"rgba(0, 0, 0, 0.45)\",\"image_fixed\":true,\"image_position\":\"center-center\",\"vertical_align\":\"middle\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"title_breakpoint\":\"xl\",\"media_blend_mode\":\"multiply\",\"header_transparent\":\"light\",\"header_transparent_noplaceholder\":false},\"children\":[{\"name\":\"\",\"type\":\"row\",\"children\":[{\"name\":\"\",\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"media_overlay_gradient\":\"\",\"width_medium\":\"1-1\",\"vertical_align\":\"middle\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"name\":\"\",\"type\":\"headline\",\"props\":{\"title_element\":\"h1\",\"title_style\":\"heading-large\",\"text_align\":\"left\",\"content\":\"Melting and elaboration of <span class=\\\"uk-text-primary\\\">alloys<\\\/span>\",\"margin_remove_top\":true,\"css\":\".el-element .uk-text-primary {\\n    color: #FFB932 !important;\\n}\"}},{\"name\":\"\",\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"text_align\":\"justify\",\"maxwidth\":\"xlarge\",\"margin\":\"\",\"content\":\"\n\n<p>LBI develops alloys according to your needs in order to achieve the mechanical and physical properties specific to a particular application.<\\\/p>\",\"text_color\":\"emphasis\",\"class\":\"\",\"block_align\":\"center\"}}]}]}],\"modified\":\"2021-10-12T14:05:03.680Z\"},{\"name\":\"Alliages standards et alliages sp\\u00e9ciaux\",\"type\":\"section\",\"props\":{\"width\":\"default\",\"style\":\"default\",\"image_size\":\"contain\",\"image_position\":\"center-center\",\"vertical_align\":\"middle\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"title_breakpoint\":\"xl\",\"id\":\"particularites\",\"image\":\"\",\"padding_remove_bottom\":false},\"children\":[{\"name\":\"\",\"type\":\"row\",\"props\":{\"layout\":\"1-4,3-4\"},\"children\":[{\"name\":\"\",\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"media_overlay_gradient\":\"\",\"width_medium\":\"1-4\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"name\":\"\",\"type\":\"headline\",\"props\":{\"title_element\":\"h2\",\"content\":\"Standard and special alloys\"}},{\"type\":\"divider\",\"props\":{\"divider_element\":\"hr\",\"divider_style\":\"small\",\"margin_remove_top\":false}}]},{\"name\":\"\",\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"media_overlay_gradient\":\"\",\"width_medium\":\"3-4\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"name\":\"\",\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"margin\":\"\",\"content\":\"\n\n<p>In addition to alloys specified by the most common material standards (EN, DIN, ASTM, BS, WNr., NF, SEW...), LBI also casts many different alloys further to its customer\\u2019s special requests (for example particular chemical analysis, restriction, special targets for mechanical properties\\u2026). This is all possible thanks to the advanced knowledge of its foundry workers and to its adaptive equipment.<\\\/p>\\n\n\n<p>Another advantage of its particular competences in alloying is the possibility to reuse the shavings of metal (swarf) left from the machining process. This recovery of the shavings enables a very interesting reduction in production costs.<\\\/p>\"}}]}]}]},{\"name\":\"L'\\u00e9laboration des alliages\",\"type\":\"section\",\"props\":{\"width\":\"default\",\"style\":\"primary\",\"image_size\":\"contain\",\"image_position\":\"center-center\",\"vertical_align\":\"middle\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"title_breakpoint\":\"xl\",\"image\":\"\",\"padding_remove_top\":false,\"padding_remove_bottom\":false},\"children\":[{\"name\":\"\",\"type\":\"row\",\"props\":{\"layout\":\"1-2,1-2\"},\"children\":[{\"name\":\"\",\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"media_overlay_gradient\":\"\",\"width_medium\":\"1-2\",\"vertical_align\":\"middle\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"name\":\"\",\"type\":\"headline\",\"props\":{\"title_element\":\"h2\",\"content\":\"Elaboration of alloys\"}},{\"type\":\"divider\",\"props\":{\"divider_element\":\"hr\",\"divider_style\":\"small\",\"margin_remove_top\":false}},{\"type\":\"text\",\"props\":{\"margin\":\"default\",\"column_breakpoint\":\"m\",\"content\":\"\n\n<ul>\\n\n\n<li>\\n\n\n<p>From the beginning of the production process, the furnace charges are perfectly monitored by computerisation, with each following step thoroughly controlled.<\\\/p>\\n<\\\/li>\\n\n\n<li>\\n\n\n<p>Each liquid melt is analysed through automatic spectrometry.<\\\/p>\\n<\\\/li>\\n\n\n<li>\\n\n\n<p>Each element of the chemical makeup are is carefully controlled in order to achieve higher mechanical and physical properties than those requested in the standards.<\\\/p>\\n<\\\/li>\\n\n\n<li>\\n\n\n<p>A final sample is taken from the ladle, just before the centrifugal casting (or spun casting) operation takes place and is analysed and kept for a minimum period of one year.<\\\/p>\\n<\\\/li>\\n<\\\/ul>\"}}]},{\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"media_overlay_gradient\":\"\",\"width_medium\":\"1-2\",\"vertical_align\":\"middle\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"image\",\"props\":{\"margin\":\"default\",\"image_svg_color\":\"emphasis\",\"image\":\"wp-content\\\/uploads\\\/LBI-Process-Fusion-01.jpg\",\"image_alt\":\"Les Bronzes d'Industrie \\u2013 Process and Know-how - Melting and elaboration of alloys\",\"image_width\":\"1440\",\"image_height\":\"800\"}}]}]}]},{\"name\":\"La fusion\",\"type\":\"section\",\"props\":{\"width\":\"default\",\"style\":\"default\",\"image_size\":\"contain\",\"image_position\":\"center-center\",\"vertical_align\":\"middle\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"title_breakpoint\":\"xl\",\"id\":\"avantages\",\"image\":\"\",\"padding_remove_top\":false,\"padding_remove_bottom\":false},\"children\":[{\"name\":\"\",\"type\":\"row\",\"props\":{\"layout\":\"1-4,3-4\"},\"children\":[{\"name\":\"\",\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"media_overlay_gradient\":\"\",\"width_medium\":\"1-4\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"name\":\"\",\"type\":\"headline\",\"props\":{\"title_element\":\"h2\",\"content\":\"Melting\",\"title_color\":\"primary\"}},{\"type\":\"divider\",\"props\":{\"divider_element\":\"hr\",\"divider_style\":\"small\",\"margin_remove_top\":false,\"class\":\"\"}}]},{\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"media_overlay_gradient\":\"\",\"width_medium\":\"3-4\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"name\":\"\",\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"margin\":\"default\",\"content\":\"\n\n<p>Designed to limit the time of melting and to obtain optimal mixing in the liquid baths, the 24 melting furnaces at LBI (from 300 kgs up to 14 tons each) enable us to achieve the metallurgical quality and homogeneity of the alloys produced.<\\\/p>\\n\n\n<p>The stainless steels produced in induction furnaces can be operated under very severe conditions.<\\\/p>\\n\n\n<p>The combination \\u201cinduction melting and centrifugal casting (or spun casting) process\\u201d leads especially, as far as austenoferritic steels are concerned, to very high quality levels, similar to those obtained on pieces cast under vacuum or with AOD converter.<\\\/p>\",\"margin_remove_bottom\":false}}]}]}]},{\"name\":\"Galerie\",\"type\":\"section\",\"props\":{\"width\":\"default\",\"style\":\"default\",\"image_size\":\"contain\",\"image_position\":\"center-center\",\"vertical_align\":\"middle\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"title_breakpoint\":\"xl\",\"image\":\"wp-content\\\/uploads\\\/Fond-jaune.svg\",\"padding_remove_top\":false,\"padding_remove_bottom\":false},\"children\":[{\"name\":\"\",\"type\":\"row\",\"children\":[{\"name\":\"\",\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"media_overlay_gradient\":\"\",\"width_medium\":\"\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"gallery\",\"props\":{\"show_title\":true,\"show_meta\":false,\"show_content\":false,\"show_link\":true,\"show_hover_image\":true,\"grid_default\":\"2\",\"grid_medium\":\"6\",\"filter_style\":\"tab\",\"filter_all\":true,\"filter_position\":\"top\",\"filter_align\":\"left\",\"filter_grid_width\":\"auto\",\"filter_grid_breakpoint\":\"m\",\"overlay_mode\":\"cover\",\"overlay_hover\":true,\"overlay_style\":\"\",\"text_color\":\"light\",\"overlay_position\":\"center\",\"overlay_transition\":\"fade\",\"title_hover_style\":\"reset\",\"title_element\":\"h3\",\"meta_style\":\"text-meta\",\"meta_align\":\"below-title\",\"meta_element\":\"div\",\"link_text\":\"\",\"link_style\":\"\",\"text_align\":\"center\",\"margin\":\"default\",\"item_animation\":true,\"grid_small\":\"3\",\"overlay_transition_background\":false,\"grid_column_gap\":\"medium\",\"grid_row_gap\":\"medium\",\"lightbox\":true,\"title_display\":\"lightbox\",\"content_display\":\"lightbox\",\"image_width\":\"220\",\"image_height\":\"160\",\"image_transition\":\"scale-up\",\"overlay_link\":true,\"text_color_hover\":false,\"parallax_easing\":\"1\"},\"children\":[{\"type\":\"gallery_item\",\"props\":{\"image\":\"wp-content\\\/uploads\\\/LBI-Process-Fusion-01-1.jpg\",\"image_alt\":\"Les Bronzes d'Industrie \\u2013 Process and Know-how - 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The raw external profile, generally of revolution, can be stepped (several different diameters), with flange(s) or even conical shapes.<\\\/p>\\n\n\n<p>The bore, which is cylindrical because cores are not used, is obtained by the quantity of metal introduced into the centrifugation shell.<\\\/p>\\n\n\n<p>The large fleet of tools, of more than 1,500 shells, makes it possible to achieve the dimensions and shapes requested very closely enabling an economical solution with little waste.<\\\/p>\"}}]}]}],\"modified\":\"2021-11-08T08:09:32.514Z\"},{\"name\":\"Autres 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Standard and special alloys In addition to alloys specified by the most common material standards (EN, DIN, ASTM, BS, WNr., NF, SEW&#8230;), LBI also casts many different alloys further [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"parent":1415,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-1416","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Melting and elaboration of alloys - Les Bronzes d&#039;Industrie<\/title>\n<meta name=\"description\" content=\"Standard and special alloys developed according to the mechanical and physical characteristics specific to the desired applications.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.lbi.fr\/en\/process-and-know-how\/melting-and-elaboration-of-alloys\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Melting and elaboration of alloys - 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